Skip to main content

KDS 2.0 | Battery Pack Leak Test | Guide for Installing Battery Sealing Connectors by Vehicle Model

Oscar Eom
Updated

KIA EV battery pack and PE system sealing connectors are categorized into E, P, and V series according to part numbers, with installation positions indicated as F (Front) and R (Rear). E007 and E010 share the same socket type but have different internal terminal arrangements, requiring model-specific selection. Detailed specifications for vehicle sealing connectors and venting valves are provided.

📑 Table of Contents

 

Executive Summary & Sealing Rules

  • Battery Pack Sealing Connectors: Part numbers begin with letter "E" (E001 ~ E016).
  • PE System Sealing Connectors: Part numbers begin with letter "P" (P001 ~ P019).
  • Connector Location Guide: F indicates Battery Pack Front position and R indicates Battery Pack Rear position (e.g., P001(F) = Battery pack front, F/R = Battery pack front & rear common).
  • Venting Valve Adapters: Part numbers begin with letter "V" (V001 ~ V008).
  • HEV / PHEV Battery Venting Kit: Common kit HK09356-P7000 applied.
  • E007 vs E010 Compatibility Principle: Designed with identical socket geometry and selected based on specific battery pack assembly configurations.

What do the sealing connectors look like?

PE system sealing connectors and battery pack sealing connectors have distinct physical shapes.

  • Battery Pack Sealing Connectors: Part numbers begin with letter "E" (E001 ~ E016).
  • PE System Sealing Connectors: Part numbers begin with letter "P" (P001 ~ P019). (F: Battery Pack Front, R: Battery Pack Rear)
  • Venting Valve Adapters: Part numbers begin with letter "V" (V001 ~ V008).
  • HEV / PHEV Venting Kit: Common kit HK09356-P7000 applied.

High-Voltage Battery Pack and PE System Sealing Connectors

 

E007 and E010 are used according to battery pack assembly configurations

They share identical outer socket geometry but feature distinct internal terminal configurations.

[Key Technical Tip] E007 and E010 share identical outer socket geometry but feature distinct internal terminal pin layouts and keyways. Always install the precise connector matching the specific battery pack assembly to prevent misfitting damage and air leakage.

E007 vs E010

KIA Vehicle Sealing Connector Guide

💡 Click on any vehicle model below to expand and view the applicable Battery Pack (BSA) and PE System sealing connector specifications.

Soul Booster EV (SK3 EV) (MY 2020~2021)

2WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E002 E003 E004
Venting Valve: -
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

Niro EV (DE EV) (MY 2019~2022)

2WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E001 or E002 E003 E004
Venting Valve: -
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

The All-New Niro EV (SG2 EV) (MY 2023~2024)

2WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E004 E007
Venting Valve: Dedicated Air Hose Adapter
⚡ PE System Sealing Connectors
Battery Pack Front (F): P002(F) P003(F)
Battery Pack Rear (R): -
(F: Battery Pack Front / R: Battery Pack Rear)

 

Ray EV (TAM EV) (MY 2024~)

2WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
Dedicated Kit G0DKDNN123
Venting Valve: Venting jig included in kit
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

Bongo III EV (PU EV / PU EV PE) (MY 2020~)

2WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E002 E003 E004
Venting Valve: MY 2025+ PE: 2 side venting valves on lower case
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

EV3 (SV EV / SV EV GT) (MY 2025~)

2WD / GT View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E004 E009 or E010 E012(GT)
Venting Valve: Air hose BA301
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

EV5 (OV1k / OV1k GT) (MY 2025~)

2WD / GT View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E004 E009 E012(GT)
Venting Valve: Air hose BA302, V006 x 2ea
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

EV6 (CV EV) (MY 2022~2024)

2WD / 4WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E004 E006 E007 E009
Venting Valve: -
⚡ PE System Sealing Connectors
Battery Pack Front (F): 4WD: P001(F), P004(F) 2WD: P002(F), P003(F), P005(F), P006(F), P007(F)
Battery Pack Rear (R): 4WD: P002(R), P003(R) PTC models add P008(PTC)
(F: Battery Pack Front / R: Battery Pack Rear)

 

EV6 PE (CV EV PE) (MY 2025~)

2WD / 4WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E004 E006 E007 E009
Venting Valve: Long Range: V001 x 2, V002 x 4 / Standard: V005 x 2, V002 x 4
⚡ PE System Sealing Connectors
Battery Pack Front (F): P001(F) P003(F/R) P006(F) P008(F)
Battery Pack Rear (R): P003(F/R)
(F: Battery Pack Front / R: Battery Pack Rear)

 

EV6 GT (CV EV GT) (MY 2023~)

4WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E004 E007 E009 E011
Venting Valve: -
⚡ PE System Sealing Connectors
Battery Pack Front (F): P001(F) P003(F/R) P006(F/R) P007(F) P008(F) P010(F)
Battery Pack Rear (R): P002(R) P003(F/R) P006(F/R)
(F: Battery Pack Front / R: Battery Pack Rear)

 

EV9 (MV EV / MVa EV) (MY 2024~)

2WD / 4WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E004 E007 E009 E010
Venting Valve: V001 x 4ea
⚡ PE System Sealing Connectors
Battery Pack Front (F): 4WD: P001(F), P003(F), P006(F/R), P007(F), P008(F) 2WD: P001(F), P005(F), P006(F/R), P007(F), P008(F)
Battery Pack Rear (R): P006(F/R) P009(R)
(F: Battery Pack Front / R: Battery Pack Rear)

 

Sorento HEV / Carnival HEV (MQ4 / KA4 HEV) (MY 2020~)

2WD / 4WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
PH001 PH002
Venting Valve: HK09356-P7000
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

Niro / Sportage / Sorento PHEV (MY 2020~)

2WD / 4WD View Details ▾
🔋 High-Voltage Battery Pack (BSA) Sealing Connectors
E003/E004 PH001 PH002/PH004
Venting Valve: HK09356-P7000 (MQ4PE adds V001 x 2)
⚡ PE System Sealing Connectors
Not Applicable (Single Inlet / PE Test Excluded)

 

KIA Comprehensive Sealing Connector Matrix Table

※ Support Scope Notice (Positive Policy): Only the specific vehicle models and model years explicitly listed in this table are supported. Any unlisted models or model years are not supported.
※ Location Symbol Guide: F = Battery Pack Front, R = Battery Pack Rear, F/R = Battery Pack Front & Rear Common

Vehicle Model Model Year Drive Battery Pack (BSA) Sealing Connectors PE System Sealing Connectors (F: Battery Pack Front, R: Battery Pack Rear) Venting Valve Sealing
Soul Booster EV (SK3 EV) MY 2020~2021 2WD E002, E003, E004 - -
Niro EV (DE EV) MY 2019~2022 2WD E001 or E002, E003, E004 - -
The All-New Niro EV (SG2 EV) MY 2023~2024 2WD E004, E007 F: P002(F), P003(F) Dedicated Air Hose Adapter
Ray EV (TAM EV) MY 2024~ 2WD Dedicated Kit G0DKDNN123 - Venting jig included in kit
Bongo III EV (PU EV / PU EV PE) MY 2020~ 2WD E002, E003, E004 - MY 2025+ PE: 2 side venting valves on lower case
EV3 (SV EV / SV EV GT) MY 2025~ 2WD / GT E004, E009 or E010, E012(GT) - Air hose BA301
EV5 (OV1k / OV1k GT) MY 2025~ 2WD / GT E004, E009, E012(GT) - Air hose BA302, V006 x 2ea
EV6 (CV EV) MY 2022~2024 2WD / 4WD E004, E006, E007, E009 F: 4WD: P001(F), P004(F), 2WD: P002(F), P003(F), P005(F), P006(F), P007(F) / R: 4WD: P002(R), P003(R), PTC models add P008(PTC) -
EV6 PE (CV EV PE) MY 2025~ 2WD / 4WD E004, E006, E007, E009 F: P001(F), P003(F/R), P006(F), P008(F) / R: P003(F/R) Long Range: V001 x 2, V002 x 4 / Standard: V005 x 2, V002 x 4
EV6 GT (CV EV GT) MY 2023~ 4WD E004, E007, E009, E011 F: P001(F), P003(F/R), P006(F/R), P007(F), P008(F), P010(F) / R: P002(R), P003(F/R), P006(F/R) -
EV9 (MV EV / MVa EV) MY 2024~ 2WD / 4WD E004, E007, E009, E010 F: 4WD: P001(F), P003(F), P006(F/R), P007(F), P008(F), 2WD: P001(F), P005(F), P006(F/R), P007(F), P008(F) / R: P006(F/R), P009(R) V001 x 4ea
Sorento HEV / Carnival HEV (MQ4 / KA4 HEV) MY 2020~ 2WD / 4WD PH001, PH002 - HK09356-P7000
Niro / Sportage / Sorento PHEV MY 2020~ 2WD / 4WD E003/E004, PH001, PH002/PH004 - HK09356-P7000 (MQ4PE adds V001 x 2)

 

Revision History

Date Change Description
2026-08-24 [Major Regular Revision] Full update of MY 2025~2026 electrified models (PE facelifts, etc.) and addition of V-Series venting adapter specifications.
2024-12-17 [Initial Release] Initial matrix update of supported models and addition of E007 / E010 battery pack socket compatibility guidance.

Related to

Related articles

Comments

0 comments

Article is closed for comments.